Bohemian Boys' Denim Varsity Jacket in Organic Denim with Asymmetric Closure

Bohemian Boys' Denim Varsity Jacket in Organic Denim with Asymmetric Closure

A Golf Club approached us to develop a bohemian boys' denim varsity jacket around a single idea: asymmetric closure, executed in organic denim. The capsule was destined for Italy and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The sample did not match the runway reference
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
3. The boys' denim varsity jacket was prototyped on the fit model, then revised twice before pre-production.
4. Asymmetric Closure was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 900 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Golf Club launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.