Bohemian Breathable Tactical Pants in Metallic Thread with Raw-Edge Detailing
Bohemian Breathable Tactical Pants in Metallic Thread with Raw-Edge Detailing
A Hotel Group approached us to develop a bohemian breathable tactical pants around a single idea: raw-edge detailing, executed in metallic thread. The capsule was destined for Taiwan and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes

What we specified
| Product | Bohemian Breathable Tactical Pants |
|---|---|
| Client type | A Hotel Group |
| Market | Taiwan |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Metallic Thread |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The breathable tactical pants was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hotel Group launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



