Sculptural Cotton Golf Cap in Suede with Sculptural Draping
Sculptural Cotton Golf Cap in Suede with Sculptural Draping
A Private Clinic approached us to develop a sculptural cotton golf cap around a single idea: sculptural draping, executed in suede. The capsule was destined for Denmark and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs

What we specified
| Product | Sculptural Cotton Golf Cap |
|---|---|
| Client type | A Private Clinic |
| Market | Denmark |
| Order volume | 1,500 pieces across 4 colourways |
| Base material | Suede |
| Signature detail | Sculptural Draping |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Suede was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Sculptural Draping was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



