Bohemian Cotton Golf Cap in Genuine Leather with Tonal Embroidery
Bohemian Cotton Golf Cap in Genuine Leather with Tonal Embroidery
A Ski Resort approached us to develop a bohemian cotton golf cap around a single idea: tonal embroidery, executed in genuine leather. The capsule was destined for Nigeria and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Bohemian Cotton Golf Cap |
|---|---|
| Client type | A Ski Resort |
| Market | Nigeria |
| Order volume | 240 pieces across 4 colourways |
| Base material | Genuine Leather |
| Signature detail | Tonal Embroidery |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Genuine Leather was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Ski Resort launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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