Vintage-Inspired Cute Baseball Caps in boucle with Fringe Trim
Vintage-Inspired Cute Baseball Caps in boucle with Fringe Trim
A Security Company approached us to develop a vintage-inspired cute baseball caps around a single idea: fringe trim, executed in boucle. The capsule was destined for Vietnam and needed vintage-inspired finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes

What we specified
| Product | Vintage-Inspired Cute Baseball Caps |
|---|---|
| Client type | A Security Company |
| Market | Vietnam |
| Order volume | 1,500 pieces across 4 colourways |
| Base material | boucle |
| Signature detail | Fringe Trim |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
- Fringe Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



