Elevated Cute Baseball Caps in Mohair with Cut-Out Detail
Elevated Cute Baseball Caps in Mohair with Cut-Out Detail
A Private Clinic approached us to develop a elevated cute baseball caps around a single idea: cut-out detail, executed in mohair. The capsule was destined for Kenya and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Elevated Cute Baseball Caps |
|---|---|
| Client type | A Private Clinic |
| Market | Kenya |
| Order volume | 240 pieces across 3 colourways |
| Base material | Mohair |
| Signature detail | Cut-Out Detail |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



