Designer Cute Baseball Caps in Mohair with Contrast Topstitching
Designer Cute Baseball Caps in Mohair with Contrast Topstitching
A Surf School approached us to develop a designer cute baseball caps around a single idea: contrast topstitching, executed in mohair. The capsule was destined for Austria and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Decoration durability failed after two washes

What we specified
| Product | Designer Cute Baseball Caps |
|---|---|
| Client type | A Surf School |
| Market | Austria |
| Order volume | 120 pieces across 4 colourways |
| Base material | Mohair |
| Signature detail | Contrast Topstitching |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
- Contrast Topstitching was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



