Capsule Cute Baseball Caps in Merino Wool with Hand-Finished Hem
Source:Cute Baseball Caps /
Time:2026-09-30
Capsule Cute Baseball Caps in Merino Wool with Hand-Finished Hem
A Hospital Group approached us to develop a capsule cute baseball caps around a single idea: hand-finished hem, executed in merino wool. The capsule was destined for France and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
What we specified
| Product | Capsule Cute Baseball Caps |
|---|---|
| Client type | A Hospital Group |
| Market | France |
| Order volume | 240 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Hand-Finished Hem |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
