Contemporary Cute Baseball Caps in Metallic Thread with Raw-Edge Detailing

Contemporary Cute Baseball Caps in Metallic Thread with Raw-Edge Detailing

An Airline Catering Team approached us to develop a contemporary cute baseball caps around a single idea: raw-edge detailing, executed in metallic thread. The capsule was destined for Saudi Arabia and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Delivery missed the collection launch window
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
3. The cute baseball caps was prototyped on the fit model, then revised twice before pre-production.
4. Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 240 pieces delivered inside the 8-week window.
• Unit cost held within 1.5% of the approved quotation.
• The an Airline Catering Team launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.