Avant-Garde Cycling Jersey in Organza with Feather Trim
Source:Cycling Jersey /
Time:2026-09-30
Avant-Garde Cycling Jersey in Organza with Feather Trim
A Professional Sports Club approached us to develop a avant-garde cycling jersey around a single idea: feather trim, executed in organza. The capsule was destined for Taiwan and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Decoration durability failed after two washes
- Delivery missed the collection launch window
What we specified
| Product | Avant-Garde Cycling Jersey |
|---|---|
| Client type | A Professional Sports Club |
| Market | Taiwan |
| Order volume | 2,400 pieces across 4 colourways |
| Base material | Organza |
| Signature detail | Feather Trim |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organza was confirmed with lab dips and a hand-feel approval before grading.
- The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
