Bohemian Cycling Jersey in Tulle with Covered Buttons
Source:Cycling Jersey /
Time:2026-09-30
Bohemian Cycling Jersey in Tulle with Covered Buttons
A Public School District approached us to develop a bohemian cycling jersey around a single idea: covered buttons, executed in tulle. The capsule was destined for Israel and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
- Decoration durability failed after two washes
What we specified
| Product | Bohemian Cycling Jersey |
|---|---|
| Client type | A Public School District |
| Market | Israel |
| Order volume | 2,400 pieces across 4 colourways |
| Base material | Tulle |
| Signature detail | Covered Buttons |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Public School District launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
