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Avant-Garde Cycling Jersey in Satin with Cut-Out Detail

Source:Cycling Jersey / Time:2026-09-30

Avant-Garde Cycling Jersey in Satin with Cut-Out Detail

A Private Clinic approached us to develop a avant-garde cycling jersey around a single idea: cut-out detail, executed in satin. The capsule was destined for India and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • Fabric hand feel changed between production runs
  • The previous factory could not hold consistency across sizes

avant-garde cycling jersey case study

What we specified

ProductAvant-Garde Cycling Jersey
Client typeA Private Clinic
MarketIndia
Order volume900 pieces across 2 colourways
Base materialSatin
Signature detailCut-Out Detail
Size range0-14
Sampling rounds4
Delivery window10 weeks from PO to ex-factory
ComplianceGOTS

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Satin was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
  4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

avant-garde cycling jersey production

Result

  • 900 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Private Clinic launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

cycling jersey finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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