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Statement Cycling Jersey in Satin with Contrast Topstitching

Source:Cycling Jersey / Time:2026-09-30

Statement Cycling Jersey in Satin with Contrast Topstitching

A Promotional Products Company approached us to develop a statement cycling jersey around a single idea: contrast topstitching, executed in satin. The capsule was destined for the United Kingdom and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Fabric hand feel changed between production runs
  • Delivery missed the collection launch window

statement cycling jersey case study

What we specified

ProductStatement Cycling Jersey
Client typeA Promotional Products Company
Marketthe United Kingdom
Order volume1,500 pieces across 4 colourways
Base materialSatin
Signature detailContrast Topstitching
Size range0-14
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Satin was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling jersey was prototyped on the fit model, then revised twice before pre-production.
  4. Contrast Topstitching was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

statement cycling jersey production

Result

  • 1,500 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Promotional Products Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

cycling jersey finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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