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Designer Cycling Short in Tencel with Contrast Topstitching

Source:Cycling Short / Time:2026-09-30

Designer Cycling Short in Tencel with Contrast Topstitching

A Marketing Agency approached us to develop a designer cycling short around a single idea: contrast topstitching, executed in tencel. The capsule was destined for Poland and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • Fabric hand feel changed between production runs
  • Decoration durability failed after two washes

designer cycling short case study

What we specified

ProductDesigner Cycling Short
Client typeA Marketing Agency
MarketPoland
Order volume400 pieces across 5 colourways
Base materialTencel
Signature detailContrast Topstitching
Size rangeXS-3XL
Sampling rounds3
Delivery window12 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
  3. The cycling short was prototyped on the fit model, then revised twice before pre-production.
  4. Contrast Topstitching was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

designer cycling short production

Result

  • 400 pieces delivered inside the 12-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Marketing Agency launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

cycling short finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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