Tailored Denim Jacket Fashion in boucle with Tonal Embroidery
Tailored Denim Jacket Fashion in boucle with Tonal Embroidery
A Government Agency approached us to develop a tailored denim jacket fashion around a single idea: tonal embroidery, executed in boucle. The capsule was destined for Turkey and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Decoration durability failed after two washes
- Delivery missed the collection launch window

What we specified
| Product | Tailored Denim Jacket Fashion |
|---|---|
| Client type | A Government Agency |
| Market | Turkey |
| Order volume | 400 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Tonal Embroidery |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The denim jacket fashion was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



