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Capsule Denim Jacket Style in Merino Wool with Lace Inset

Source:Denim Jacket Style / Time:2026-09-30

Capsule Denim Jacket Style in Merino Wool with Lace Inset

A Professional Sports Club approached us to develop a capsule denim jacket style around a single idea: lace inset, executed in merino wool. The capsule was destined for Chile and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The sample did not match the runway reference
  • Delivery missed the collection launch window
  • Unit costs were too high for a boutique price point

capsule denim jacket style case study

What we specified

ProductCapsule Denim Jacket Style
Client typeA Professional Sports Club
MarketChile
Order volume600 pieces across 4 colourways
Base materialMerino Wool
Signature detailLace Inset
Size rangeXS-3XL
Sampling rounds4
Delivery window8 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The denim jacket style was prototyped on the fit model, then revised twice before pre-production.
  4. Lace Inset was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

capsule denim jacket style production

Result

  • 600 pieces delivered inside the 8-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Professional Sports Club launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

denim jacket style finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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