Capsule Denim Jacket Style in Merino Wool with Lace Inset
Capsule Denim Jacket Style in Merino Wool with Lace Inset
A Professional Sports Club approached us to develop a capsule denim jacket style around a single idea: lace inset, executed in merino wool. The capsule was destined for Chile and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Denim Jacket Style |
|---|---|
| Client type | A Professional Sports Club |
| Market | Chile |
| Order volume | 600 pieces across 4 colourways |
| Base material | Merino Wool |
| Signature detail | Lace Inset |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The denim jacket style was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



