Capsule Eco-Friendly Wetsuit in Washed Linen with Sculptural Draping
Capsule Eco-Friendly Wetsuit in Washed Linen with Sculptural Draping
A Government Agency approached us to develop a capsule eco-friendly wetsuit around a single idea: sculptural draping, executed in washed linen. The capsule was destined for Ukraine and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs

What we specified
| Product | Capsule Eco-Friendly Wetsuit |
|---|---|
| Client type | A Government Agency |
| Market | Ukraine |
| Order volume | 400 pieces across 4 colourways |
| Base material | Washed Linen |
| Signature detail | Sculptural Draping |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
- The eco-friendly wetsuit was prototyped on the fit model, then revised twice before pre-production.
- Sculptural Draping was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



