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Sculptural Fashion Leisure Sports Wear in Merino Wool with Tonal Embroidery

Source:Fashion Leisure Sports Wear / Time:2026-09-30

Sculptural Fashion Leisure Sports Wear in Merino Wool with Tonal Embroidery

A Dance School approached us to develop a sculptural fashion leisure sports wear around a single idea: tonal embroidery, executed in merino wool. The capsule was destined for Germany and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • The previous factory could not hold consistency across sizes
  • Delivery missed the collection launch window

sculptural fashion leisure sports wear case study

What we specified

ProductSculptural Fashion Leisure Sports Wear
Client typeA Dance School
MarketGermany
Order volume120 pieces across 5 colourways
Base materialMerino Wool
Signature detailTonal Embroidery
Size rangeCustom grading
Sampling rounds4
Delivery window6 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The fashion leisure sports wear was prototyped on the fit model, then revised twice before pre-production.
  4. Tonal Embroidery was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

sculptural fashion leisure sports wear production

Result

  • 120 pieces delivered inside the 6-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Dance School launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

fashion leisure sports wear finished

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