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Tailored Denim Jacket in Merino Wool with Hand-Finished Hem

Source:Food Industry Dust Coat / Time:2026-09-30

Tailored Denim Jacket in Merino Wool with Hand-Finished Hem

An Independent Boutique Brand approached us to develop a tailored denim jacket around a single idea: hand-finished hem, executed in merino wool. The capsule was destined for Israel and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Fabric hand feel changed between production runs
  • Delivery missed the collection launch window

tailored denim jacket case study

What we specified

ProductTailored Denim Jacket
Client typeAn Independent Boutique Brand
MarketIsrael
Order volume900 pieces across 4 colourways
Base materialMerino Wool
Signature detailHand-Finished Hem
Size range0-14
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The denim jacket was prototyped on the fit model, then revised twice before pre-production.
  4. Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

tailored denim jacket production

Result

  • 900 pieces delivered inside the 8-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The an Independent Boutique Brand launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

denim jacket finished

Planning a similar capsule?

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.

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