Tailored Denim Jacket in Merino Wool with Hand-Finished Hem
Tailored Denim Jacket in Merino Wool with Hand-Finished Hem
An Independent Boutique Brand approached us to develop a tailored denim jacket around a single idea: hand-finished hem, executed in merino wool. The capsule was destined for Israel and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Tailored Denim Jacket |
|---|---|
| Client type | An Independent Boutique Brand |
| Market | Israel |
| Order volume | 900 pieces across 4 colourways |
| Base material | Merino Wool |
| Signature detail | Hand-Finished Hem |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The denim jacket was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The an Independent Boutique Brand launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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