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Statement Ballet Flat in Ribbed Jersey with Delicate Pleating

Source:Full Body Kid Mannequin / Time:2026-09-30

Statement Ballet Flat in Ribbed Jersey with Delicate Pleating

A Fast-Growing Startup Label approached us to develop a statement ballet flat around a single idea: delicate pleating, executed in ribbed jersey. The capsule was destined for the United States and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • The sample did not match the runway reference
  • Unit costs were too high for a boutique price point

statement ballet flat case study

What we specified

ProductStatement Ballet Flat
Client typeA Fast-Growing Startup Label
Marketthe United States
Order volume2,400 pieces across 5 colourways
Base materialRibbed Jersey
Signature detailDelicate Pleating
Size range0-14
Sampling rounds2
Delivery window10 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
  3. The ballet flat was prototyped on the fit model, then revised twice before pre-production.
  4. Delicate Pleating was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

statement ballet flat production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

ballet flat finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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