Designer Grey Baseball Cap in Sequined Knit with Asymmetric Closure
Source:Grey Baseball Cap /
Time:2026-09-30
Designer Grey Baseball Cap in Sequined Knit with Asymmetric Closure
A Hospital Group approached us to develop a designer grey baseball cap around a single idea: asymmetric closure, executed in sequined knit. The capsule was destined for Austria and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- The sample did not match the runway reference
What we specified
| Product | Designer Grey Baseball Cap |
|---|---|
| Client type | A Hospital Group |
| Market | Austria |
| Order volume | 2,400 pieces across 4 colourways |
| Base material | Sequined Knit |
| Signature detail | Asymmetric Closure |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Sequined Knit was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
