Modern Grey Baseball Cap in Sequined Knit with Gathered Sleeves
Source:Grey Baseball Cap /
Time:2026-09-30
Modern Grey Baseball Cap in Sequined Knit with Gathered Sleeves
A Gym Chain approached us to develop a modern grey baseball cap around a single idea: gathered sleeves, executed in sequined knit. The capsule was destined for Thailand and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window
What we specified
| Product | Modern Grey Baseball Cap |
|---|---|
| Client type | A Gym Chain |
| Market | Thailand |
| Order volume | 120 pieces across 2 colourways |
| Base material | Sequined Knit |
| Signature detail | Gathered Sleeves |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Sequined Knit was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
