Modern Grey Baseball Cap in Cupro with Bow Detail
Modern Grey Baseball Cap in Cupro with Bow Detail
A Golf Club approached us to develop a modern grey baseball cap around a single idea: bow detail, executed in cupro. The capsule was destined for Singapore and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point

What we specified
| Product | Modern Grey Baseball Cap |
|---|---|
| Client type | A Golf Club |
| Market | Singapore |
| Order volume | 400 pieces across 5 colourways |
| Base material | Cupro |
| Signature detail | Bow Detail |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Golf Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



