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Modern Grey Baseball Cap in Cupro with Bow Detail

Source:Grey Baseball Cap / Time:2026-09-30

Modern Grey Baseball Cap in Cupro with Bow Detail

A Golf Club approached us to develop a modern grey baseball cap around a single idea: bow detail, executed in cupro. The capsule was destined for Singapore and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • The sample did not match the runway reference
  • Unit costs were too high for a boutique price point

modern grey baseball cap case study

What we specified

ProductModern Grey Baseball Cap
Client typeA Golf Club
MarketSingapore
Order volume400 pieces across 5 colourways
Base materialCupro
Signature detailBow Detail
Size rangeXS-XL
Sampling rounds3
Delivery window6 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Cupro was confirmed with lab dips and a hand-feel approval before grading.
  3. The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
  4. Bow Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

modern grey baseball cap production

Result

  • 400 pieces delivered inside the 6-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Golf Club launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

grey baseball cap finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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