Elevated Grey Baseball Cap in Organic Denim with Covered Buttons
Source:Grey Baseball Cap /
Time:2026-09-30
Elevated Grey Baseball Cap in Organic Denim with Covered Buttons
A Pet Grooming Franchise approached us to develop a elevated grey baseball cap around a single idea: covered buttons, executed in organic denim. The capsule was destined for Turkey and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes
What we specified
| Product | Elevated Grey Baseball Cap |
|---|---|
| Client type | A Pet Grooming Franchise |
| Market | Turkey |
| Order volume | 240 pieces across 4 colourways |
| Base material | Organic Denim |
| Signature detail | Covered Buttons |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Pet Grooming Franchise launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
