Tailored Grey Beanie in Organic Denim with Draped Neckline
Source:Grey Beanie /
Time:2026-09-30
Tailored Grey Beanie in Organic Denim with Draped Neckline
A Brewery and Taproom approached us to develop a tailored grey beanie around a single idea: draped neckline, executed in organic denim. The capsule was destined for the United States and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
What we specified
| Product | Tailored Grey Beanie |
|---|---|
| Client type | A Brewery and Taproom |
| Market | the United States |
| Order volume | 2,400 pieces across 5 colourways |
| Base material | Organic Denim |
| Signature detail | Draped Neckline |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The grey beanie was prototyped on the fit model, then revised twice before pre-production.
- Draped Neckline was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Brewery and Taproom launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
