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Avant-Garde Grey Beanie in Merino Wool with Lace Inset

Source:Grey Beanie / Time:2026-09-30

Avant-Garde Grey Beanie in Merino Wool with Lace Inset

A Marketing Agency approached us to develop a avant-garde grey beanie around a single idea: lace inset, executed in merino wool. The capsule was destined for Malaysia and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point

avant-garde grey beanie case study

What we specified

ProductAvant-Garde Grey Beanie
Client typeA Marketing Agency
MarketMalaysia
Order volume600 pieces across 2 colourways
Base materialMerino Wool
Signature detailLace Inset
Size range0-14
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The grey beanie was prototyped on the fit model, then revised twice before pre-production.
  4. Lace Inset was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

avant-garde grey beanie production

Result

  • 600 pieces delivered inside the 10-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Marketing Agency launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

grey beanie finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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