Capsule Grey Beanie in Silk with Raw-Edge Detailing
Capsule Grey Beanie in Silk with Raw-Edge Detailing
A Government Agency approached us to develop a capsule grey beanie around a single idea: raw-edge detailing, executed in silk. The capsule was destined for Peru and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes

What we specified
| Product | Capsule Grey Beanie |
|---|---|
| Client type | A Government Agency |
| Market | Peru |
| Order volume | 600 pieces across 3 colourways |
| Base material | Silk |
| Signature detail | Raw-Edge Detailing |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Silk was confirmed with lab dips and a hand-feel approval before grading.
- The grey beanie was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



