Tailored Inside Boys Swim Trunk in Merino Wool with Crystal Embellishment
Tailored Inside Boys Swim Trunk in Merino Wool with Crystal Embellishment
A Beauty Salon Chain approached us to develop a tailored inside boys swim trunk around a single idea: crystal embellishment, executed in merino wool. The capsule was destined for Ireland and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs

What we specified
| Product | Tailored Inside Boys Swim Trunk |
|---|---|
| Client type | A Beauty Salon Chain |
| Market | Ireland |
| Order volume | 120 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Crystal Embellishment |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The inside boys swim trunk was prototyped on the fit model, then revised twice before pre-production.
- Crystal Embellishment was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Beauty Salon Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



