Tailored Inside Boys Swim Trunk in Velvet with Contrast Topstitching

Tailored Inside Boys Swim Trunk in Velvet with Contrast Topstitching

A Maternity Wear Brand approached us to develop a tailored inside boys swim trunk around a single idea: contrast topstitching, executed in velvet. The capsule was destined for the United Arab Emirates and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• Unit costs were too high for a boutique price point
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Velvet was confirmed with lab dips and a hand-feel approval before grading.
3. The inside boys swim trunk was prototyped on the fit model, then revised twice before pre-production.
4. Contrast Topstitching was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 10-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Maternity Wear Brand launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.