Capsule Jeans Sports Jacket in Metallic Thread with Tonal Embroidery
Capsule Jeans Sports Jacket in Metallic Thread with Tonal Embroidery
A Nonprofit Organization approached us to develop a capsule jeans sports jacket around a single idea: tonal embroidery, executed in metallic thread. The capsule was destined for Taiwan and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Jeans Sports Jacket |
|---|---|
| Client type | A Nonprofit Organization |
| Market | Taiwan |
| Order volume | 600 pieces across 3 colourways |
| Base material | Metallic Thread |
| Signature detail | Tonal Embroidery |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Nonprofit Organization launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



