Capsule Jeans Sports Jacket in Genuine Leather with Covered Buttons

Capsule Jeans Sports Jacket in Genuine Leather with Covered Buttons

A Professional Sports Club approached us to develop a capsule jeans sports jacket around a single idea: covered buttons, executed in genuine leather. The capsule was destined for Australia and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Fabric hand feel changed between production runs
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Genuine Leather was confirmed with lab dips and a hand-feel approval before grading.
3. The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
4. Covered Buttons was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 900 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Professional Sports Club launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.