Parisian Kids Aviator Hat in Suede with Contrast Topstitching
Parisian Kids Aviator Hat in Suede with Contrast Topstitching
A Private Clinic approached us to develop a parisian kids aviator hat around a single idea: contrast topstitching, executed in suede. The capsule was destined for Ukraine and needed parisian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes

What we specified
| Product | Parisian Kids Aviator Hat |
|---|---|
| Client type | A Private Clinic |
| Market | Ukraine |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Suede |
| Signature detail | Contrast Topstitching |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Suede was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Contrast Topstitching was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



