Effortless Kids Aviator Hat in Velvet with Raw-Edge Detailing
Source:Kids Aviator Hat /
Time:2026-09-30
Effortless Kids Aviator Hat in Velvet with Raw-Edge Detailing
A Construction Firm approached us to develop a effortless kids aviator hat around a single idea: raw-edge detailing, executed in velvet. The capsule was destined for Colombia and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window
What we specified
| Product | Effortless Kids Aviator Hat |
|---|---|
| Client type | A Construction Firm |
| Market | Colombia |
| Order volume | 400 pieces across 2 colourways |
| Base material | Velvet |
| Signature detail | Raw-Edge Detailing |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Construction Firm launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
