Tailored Kids Gym Fitness Set in Cupro with Contrast Topstitching
Tailored Kids Gym Fitness Set in Cupro with Contrast Topstitching
An Airline Catering Team approached us to develop a tailored kids gym fitness set around a single idea: contrast topstitching, executed in cupro. The capsule was destined for Malaysia and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes

What we specified
| Product | Tailored Kids Gym Fitness Set |
|---|---|
| Client type | An Airline Catering Team |
| Market | Malaysia |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Cupro |
| Signature detail | Contrast Topstitching |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Contrast Topstitching was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The an Airline Catering Team launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



