Tailored Kids Gym Fitness Set in Merino Wool with Asymmetric Closure
Tailored Kids Gym Fitness Set in Merino Wool with Asymmetric Closure
An Event Management Company approached us to develop a tailored kids gym fitness set around a single idea: asymmetric closure, executed in merino wool. The capsule was destined for Chile and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Fabric hand feel changed between production runs

What we specified
| Product | Tailored Kids Gym Fitness Set |
|---|---|
| Client type | An Event Management Company |
| Market | Chile |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Merino Wool |
| Signature detail | Asymmetric Closure |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The an Event Management Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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