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Designer Kids Gym Fitness Set in Crochet with Open Back

Source:Kids Gym Fitness Set / Time:2026-09-30

Designer Kids Gym Fitness Set in Crochet with Open Back

A Fast-Growing Startup Label approached us to develop a designer kids gym fitness set around a single idea: open back, executed in crochet. The capsule was destined for Belgium and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point

designer kids gym fitness set case study

What we specified

ProductDesigner Kids Gym Fitness Set
Client typeA Fast-Growing Startup Label
MarketBelgium
Order volume2,400 pieces across 5 colourways
Base materialCrochet
Signature detailOpen Back
Size rangeCustom grading
Sampling rounds2
Delivery window10 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Crochet was confirmed with lab dips and a hand-feel approval before grading.
  3. The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
  4. Open Back was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

designer kids gym fitness set production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

kids gym fitness set finished

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.

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