Designer Lace Underpants in Velvet with Cut-Out Detail
Designer Lace Underpants in Velvet with Cut-Out Detail
A Professional Sports Club approached us to develop a designer lace underpants around a single idea: cut-out detail, executed in velvet. The capsule was destined for Denmark and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point

What we specified
| Product | Designer Lace Underpants |
|---|---|
| Client type | A Professional Sports Club |
| Market | Denmark |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Velvet |
| Signature detail | Cut-Out Detail |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The lace underpants was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



