Sculptural Latex Swimming Cap in Ribbed Jersey with Sculptural Draping
Sculptural Latex Swimming Cap in Ribbed Jersey with Sculptural Draping
A Ski Resort approached us to develop a sculptural latex swimming cap around a single idea: sculptural draping, executed in ribbed jersey. The capsule was destined for Malaysia and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Sculptural Latex Swimming Cap |
|---|---|
| Client type | A Ski Resort |
| Market | Malaysia |
| Order volume | 240 pieces across 2 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Sculptural Draping |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The latex swimming cap was prototyped on the fit model, then revised twice before pre-production.
- Sculptural Draping was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Ski Resort launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



