Tailored Latex Swimming Cap in Organic Denim with Open Back
Tailored Latex Swimming Cap in Organic Denim with Open Back
A Manufacturing Plant approached us to develop a tailored latex swimming cap around a single idea: open back, executed in organic denim. The capsule was destined for Finland and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Tailored Latex Swimming Cap |
|---|---|
| Client type | A Manufacturing Plant |
| Market | Finland |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Organic Denim |
| Signature detail | Open Back |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The latex swimming cap was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Manufacturing Plant launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



