Sculptural Jacket Zipper Slider in Merino Wool with Tonal Embroidery
Sculptural Jacket Zipper Slider in Merino Wool with Tonal Embroidery
A Professional Sports Club approached us to develop a sculptural jacket zipper slider around a single idea: tonal embroidery, executed in merino wool. The capsule was destined for Taiwan and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- Fabric hand feel changed between production runs

What we specified
| Product | Sculptural Jacket Zipper Slider |
|---|---|
| Client type | A Professional Sports Club |
| Market | Taiwan |
| Order volume | 1,500 pieces across 3 colourways |
| Base material | Merino Wool |
| Signature detail | Tonal Embroidery |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The jacket zipper slider was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



