Chic Kids Aviator Hat in Cupro with Contrast Topstitching
Source:Kids Aviator Hat /
Time:2026-09-30
Chic Kids Aviator Hat in Cupro with Contrast Topstitching
A Logistics Provider approached us to develop a chic kids aviator hat around a single idea: contrast topstitching, executed in cupro. The capsule was destined for Peru and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Delivery missed the collection launch window
What we specified
| Product | Chic Kids Aviator Hat |
|---|---|
| Client type | A Logistics Provider |
| Market | Peru |
| Order volume | 120 pieces across 4 colourways |
| Base material | Cupro |
| Signature detail | Contrast Topstitching |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Contrast Topstitching was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Logistics Provider launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
