Parisian Kids Aviator Hat in Cupro with Crystal Embellishment
Parisian Kids Aviator Hat in Cupro with Crystal Embellishment
A Hospital Group approached us to develop a parisian kids aviator hat around a single idea: crystal embellishment, executed in cupro. The capsule was destined for Taiwan and needed parisian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Parisian Kids Aviator Hat |
|---|---|
| Client type | A Hospital Group |
| Market | Taiwan |
| Order volume | 900 pieces across 2 colourways |
| Base material | Cupro |
| Signature detail | Crystal Embellishment |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Crystal Embellishment was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



