Editorial Kids Aviator Hat in boucle with Lace Inset
Source:Kids Aviator Hat /
Time:2026-09-30
Editorial Kids Aviator Hat in boucle with Lace Inset
A Promotional Products Company approached us to develop a editorial kids aviator hat around a single idea: lace inset, executed in boucle. The capsule was destined for Peru and needed editorial finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
What we specified
| Product | Editorial Kids Aviator Hat |
|---|---|
| Client type | A Promotional Products Company |
| Market | Peru |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Lace Inset |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Promotional Products Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
