Sculptural Kids Gym Fitness Set in Mohair with Lace Inset
Sculptural Kids Gym Fitness Set in Mohair with Lace Inset
A Shopify DTC Brand approached us to develop a sculptural kids gym fitness set around a single idea: lace inset, executed in mohair. The capsule was destined for the United States and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Sculptural Kids Gym Fitness Set |
|---|---|
| Client type | A Shopify DTC Brand |
| Market | the United States |
| Order volume | 400 pieces across 3 colourways |
| Base material | Mohair |
| Signature detail | Lace Inset |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Shopify DTC Brand launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



