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Capsule Lace Underpants in Merino Wool with Waist Tie Belt

Source:Lace Underpants / Time:2026-09-30

Capsule Lace Underpants in Merino Wool with Waist Tie Belt

A Security Company approached us to develop a capsule lace underpants around a single idea: waist tie belt, executed in merino wool. The capsule was destined for Malaysia and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • Unit costs were too high for a boutique price point
  • The previous factory could not hold consistency across sizes

capsule lace underpants case study

What we specified

ProductCapsule Lace Underpants
Client typeA Security Company
MarketMalaysia
Order volume400 pieces across 5 colourways
Base materialMerino Wool
Signature detailWaist Tie Belt
Size range0-14
Sampling rounds2
Delivery window10 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The lace underpants was prototyped on the fit model, then revised twice before pre-production.
  4. Waist Tie Belt was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

capsule lace underpants production

Result

  • 400 pieces delivered inside the 10-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

lace underpants finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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