Tailored Men Windbreaker Jacket in Satin with Contrast Topstitching
Tailored Men Windbreaker Jacket in Satin with Contrast Topstitching
A Surf School approached us to develop a tailored men windbreaker jacket around a single idea: contrast topstitching, executed in satin. The capsule was destined for Portugal and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes

What we specified
| Product | Tailored Men Windbreaker Jacket |
|---|---|
| Client type | A Surf School |
| Market | Portugal |
| Order volume | 1,500 pieces across 4 colourways |
| Base material | Satin |
| Signature detail | Contrast Topstitching |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Satin was confirmed with lab dips and a hand-feel approval before grading.
- The men windbreaker jacket was prototyped on the fit model, then revised twice before pre-production.
- Contrast Topstitching was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



