Capsule Men'S Straw Sun Hat in Metallic Thread with Waist Tie Belt
Source:Men'S Straw Sun Hat /
Time:2026-09-30
Capsule Men'S Straw Sun Hat in Metallic Thread with Waist Tie Belt
A Golf Club approached us to develop a capsule men's straw sun hat around a single idea: waist tie belt, executed in metallic thread. The capsule was destined for Taiwan and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Decoration durability failed after two washes
What we specified
| Product | Capsule Men'S Straw Sun Hat |
|---|---|
| Client type | A Golf Club |
| Market | Taiwan |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Metallic Thread |
| Signature detail | Waist Tie Belt |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The men's straw sun hat was prototyped on the fit model, then revised twice before pre-production.
- Waist Tie Belt was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Golf Club launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
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