Vintage-Inspired Mens Pajama Set in Merino Wool with Gathered Sleeves
Source:Mens Pajama Set /
Time:2026-09-30
Vintage-Inspired Mens Pajama Set in Merino Wool with Gathered Sleeves
A Hospital Group approached us to develop a vintage-inspired mens pajama set around a single idea: gathered sleeves, executed in merino wool. The capsule was destined for Spain and needed vintage-inspired finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
What we specified
| Product | Vintage-Inspired Mens Pajama Set |
|---|---|
| Client type | A Hospital Group |
| Market | Spain |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Gathered Sleeves |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The mens pajama set was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
